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Common Problems with CO₂ Laser Machines and How to Fix Them

1. Inconsistent Cutting or Engraving Results

Symptoms: Cuts don’t go through completely, or engraving appears faded or uneven.

Causes:

  • Dirty or misaligned mirrors/lens

  • Focus height not properly set

  • Laser tube power degradation

Fix:

  • Clean the optics with proper lens cleaner and a lint-free cloth

  • Realign mirrors and lens

  • Check focus distance with the acrylic focus tool

  • If output power drops significantly, consider replacing the laser tube

💡 Tip: MYounglaser machines come with precise focus tools and premium-grade laser tubes for long-term stability.


2. Machine Not Powering On

Symptoms: Total power failure or no display.

Causes:

  • Blown fuse or loose wiring

  • Faulty power supply

  • Emergency stop button engaged

Fix:

  • Check and replace the fuse if needed

  • Inspect internal wiring for any disconnections

  • Ensure emergency stop is disengaged

  • Test the power supply unit (PSU) and replace if malfunctioning


3. Unusual Noises or Jerky Motion

Symptoms: Grinding noise, vibration, or skipping while moving.

Causes:

  • Lack of lubrication on guide rails

  • Debris stuck in the gantry system

  • Damaged stepper motor or belt

Fix:

  • Clean rails and apply lubricant regularly

  • Check for loose belts or pulleys

  • Replace worn-out motor or tension belts as needed

🛠️ MYounglaser Dura Series features self-cleaning linear guide rails and Japan Shinano motors, minimizing mechanical errors.


4. Laser Not Firing

Symptoms: The machine moves normally, but the laser doesn’t engage.

Causes:

  • Faulty laser power supply

  • Broken laser tube

  • Faulty signal from control board

Fix:

  • Check wiring between control board and laser PSU

  • Test laser tube for discharge—replace if needed

  • Use diagnostic software to check output signal

5. Burning or Melting on Acrylic Edges

Symptoms: Brown or melted edges, burn marks, or discoloration.

Causes:

  • Laser power set too high

  • Cutting speed too slow

  • Dirty lens causing beam flare

Fix:

  • Reduce power settings and increase speed

  • Clean lens and mirrors

  • Use air assist for better flame control

🔥 Pro Tip: MYounglaser acrylic CO₂ laser machines come equipped with high-efficiency air assist systems to prevent scorching.


6. Software Connection Issues

Symptoms: Machine not responding to software commands.

Causes:

  • USB/connection port issue

  • Incorrect driver installation

  • Firmware mismatch

Fix:

  • Reinstall USB drivers

  • Update control software (like RDWorks or LightBurn)

  • Try another USB port or cable

  • Ensure machine firmware is up to date


7. Overheating Issues

Symptoms: Laser tube shuts off after a short period.

Causes:

  • Insufficient water cooling

  • Air bubbles in the tube

  • Clogged cooling lines

Fix:

  • Use distilled water and clean chiller

  • Eliminate air bubbles by tilting the machine

  • Clean water lines or replace the cooling pump

💧 Tip: Always monitor water temperature—MYounglaser offers optional chillers for improved thermal stability.

Even the best CO₂ laser machines need occasional attention. Understanding these common issues and performing regular preventive maintenance can help extend the lifespan of your machine. Whether you’re using it for acrylic cutting, wood engraving, or prototyping, MYounglaser offers high-performance, factory-direct solutions for reliable and efficient laser cutting.

Budget Series

Affordable & versatile—perfect for small businesses and creators looking for cost-effective laser solutions.

Dura Series

Industrial-grade CO2 laser cutters with unmatched precision and high-speed performance for professional manufacturing.

MIX Series

Hybrid CO2 & fiber laser technology—cut and engrave metal, acrylic, wood, and more with one machine.

OB Series

Large-format open-bed laser cutters designed for oversized materials—ideal for signmaking, furniture, and industrial applications.